as well as does first-class brushwork. Again, spraying is a messy process, and much paint is likely to go to places for which it was not intended. One great advantage which it has is that it will reach locations difficult of access by the brush, and which, in consequence, are often improperly protected.
As far as ultimate total cost is concerned, it is probable that the saving in
labor will about offset the wastage of paint.
Cleaning of Metalwork for Shop Coat
Unless metalwork is thoroughly cleaned before the shop coat of paint is
applied, the endurance of the protection will be short; hence it is truly
economic to ensure that the cleaning is effectively done, so as to remove all
dirt, rust, scale, and grease. The time elapsing between cleaning and
painting should be made as short as possible; because it does not take long
to start fresh rusting on cleaned metal. As to the methods for shop-cleaning, hand-work ought to suffice; for sand-blasting should be unnecessary.
If the metal is very badly rusted, it generally establishes sound evidence of
carelessness on the part of somebody who ought to be held responsible for
its injured condition.
Strictly speaking, all rolled material for bridgework should be taken
from the mill to the shops with the least possible delay, and should be stored
under proper shelter from the elements, in order to avoid rusting; and it
would be in the line of true ultimate economy to give it a coat of linseed oil
soon after it comes from the rolls. Most steel manufacturers and users
will claim that these precautions are unnecessary, that the coat of oil would
be troublesome to put on, and that the storage sheds would cost a lot of
money. These objections, of course, are important; but the author is of
the opinion that, in the interest of true economy, they will ultimately be
overcome, and that sometime in the future all proper precautions will be
taken on important steel structures to protect effectively against rust the
metal that is to be employed in their manufacture.
The torch should first be used freely in cleaning metal in the shops, for the double purpose of burning any grease that there may be on it and to remove all moisture; after which should follow scraping with steel brushes,
file scrapers, and putty knives. Any heavy seed rust which has formed
cups in the metal should be chipped out by hammer, care being taken to
avoid all unnecessary cutting of the steel. This cleaning should be most
carefully watched by a competent and reliable inspector whose compensation comes wholly from the owner; but too often it is done in a careless
or perfunctory manner by ignorant foreigners who take no interest in performing their work well. It used to be the custom in some bridge shops
to turn over the painting to newly-imported Hungarians, who were the
cheapest laborers on the payroll; and, as a result, the author has seen metal delivered at site with the shop coat of paint overlying in large areas
half an inch of frozen mud. Conditions in this respect today are undoubt-
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