may be equally extended for erection. Ordinarily the latter is a very simple process, effected by one or by two derrick cars or wrecking cars that unload, transport, and erect the girders in position in single or successive operations at a direct cost of as little in pre-war times as $1.00 per ton.
Derrick cars or their equivalent are not always available in remote
localities, and are not generally possessed, except by railroad companies,
bridge companies, and important contractors. In their absence the girders
can be handled, usually less advantageously, by derricks, gin-poles, and
various combinations of jacking, blocking, rolling, and other operations
that may be devised, modified, and combined according to the experience
and ingenuity of the erector; and although theoretically they are more
expensive and less efficient, they may often be more advantageous than the
provision of high-class equipment under disadvantageous conditions.
Viaduct Erection
Viaducts generally consist of two or more lines of plate or lattice girders
from 30 to 100 feet long on towers up to 100 feet high, although these dimensions have been considerably exceeded in infrequent cases. The ideal
method of erection is by means of a derrick traveler, sometimes called a
mule, installed at grade at one end of the viaduct and having a reach long
enough to erect one tower and one connecting span in advance; after which
it moves forward on the completed portion of the structure, erecting panel
after panel as it proceeds. Such travelers have at least two main booms of
great length and one or more auxiliary booms for hoisting, swinging, and
placing the steel that may be delivered either at grade or on the surface of
the ground. With a large number of duplicate heavy spans, such as occur
in elevated railroad construction, this class of metalwork can be erected with
great rapidity, a record of 1,000 lineal feet of double-track structure per
day having been made it Brooklyn with one traveler and crew, independent
of the preliminary distribution of steel and the subsequent field riveting.
Where the girders have been too long or too heavy, or the towers too
far apart for erection with a boom of practicable length, cantilever travelers
have been successfully employed. They have been of different types,
usually having an elevated horizontal boom overhanging the wheel
base by the length of one tower span and one connecting span, and equipped
with trolley hoists for unloading material from cars on the tracks in the rear
and transferring it to the required position in advance for assembling in
the structure.
In a few cases where there has been a great length of viaduct of substantially uniform height above the surface of the level ground, the structure has been erected by a strident gantry traveler, moving on a surface
track and provided with several sets of hoisting tackles to handle from the
ground (where they were distributed) the span and tower members.
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