angle, beam, and plate shears; coping machines for coping I-beams and channels; planers for trimming the edges of plates; planing or milling
machines; and machines for ending stiffeners and chamfering them so as to
fit the flange angles. Planing or chamfering machines can be designed with
one head fixed and one movable, so as to permit the setting of the heads a
given distance apart, whereby both ends of a number of stiffeners can be
chamfered at one setting, and all the duplicate pieces chamfered while the
heads are a given distance apart.
Punching
In punching, the material has to be handled in individual pieces. Jib-cranes or traveling wall-cranes should, therefore, cover the tool area; and
overhead cranes should be provided for transferring the material to and
from the punches in quantities. As an, alternative, facilities for trucking
the said material in quantities might be provided. Punches, to as great an
extent as possible, should be equipped with spacing-tables of some of the
various standard designs; and, where practicable, the punching should be
done by spacing machines. The cost of punching a given number of holes
is reduced thereby, the marking-off of the material is eliminated, and, in
most cases, the cost of templet-making is diminished. It is also possible to
punch a larger number of holes within a given time; and the increase in
capacity of the Punch Shop would make spacing-punches economical, even
if the actual cost of doing the work were the same. In addition to this, as a
rule, the work is more accurate, which condition militates for economy, in
that the fitting-up is facilitated.
It is probable that more small, labor-saving devices have been introduced in Punch Shops than in any other part of the fabricating plant—
such, for instance, as electrically-operated gags, ball tables, punching
through wooden or pasteboard templets, using a model and applying the
principle of the pantagraph, etc.
Drilling
Many bridge specifications require metal of over a certain thickness to
be drilled instead of punched; and often such drilling really proves to be
more economical than the punching. The shop, therefore, that is going to
handle heavy bridgework has to have, in addition to its punching equipment, a sufficient number of power drills to permit the drilling from the
solid of a considerable tonnage of metal. If the shop is designed especially
for this class of work, sufficient drills should be provided to handle from
fifty to seventy-five per cent of the normal output of the shop.*
*The author predicts that it will not be many years before all important steel bridgework will be drilled solid, and that the increased cost of so doing will amount practically to zero.
|