than good, as no finished surfaces are available. The same applies to diagonals in trusswork. While in a punched connection a few holes may be
slightly out, which can be corrected in the field, if a connection is reamed
to templet and the templet is not properly set, all holes will be equally out.
Riveted trusses should be reamed and match-marked in the maker's shop
when assembled.
In all plate girders and truss-bridge stringers the lateral system should
be dropped so that the rivet heads thereof will clear the ties.
Wherever possible in heavy work, avoid, in the construction of the
chords or web members, side plates or doubling up of the web plates. It
will often pay to use heavier web plates without side plates; even if they
have to be drilled from the solid. If, however, webs have to be doubled
up or side plates used, the stitch rivets made necessary by this construction should be reduced to a reasonable amount. If a plate is used as a
cover plate in a chord, it is good practice to limit its thickness to 1/40th
of the distance between rivets. If the same plate were used as a side plate
in a chord, in most designs two or three times as many lines of rivets
would be called for as would be necessary by the above limits.
It is cheaper and better to use heavy flange angles in stringers than
lighter angles with cover plates, even if the said angles should have to be
drilled from the solid.
Beveled cuts are to be avoided whenever possible, especially beveled cuts
for angles that cannot be obtained by cutting multiple pieces from a long
piece; also beveled cuts in all beams and channels, as these have to be sawed.
One of the greatest savings in recent years in bridge shops has been
made by the use of multiple punches. These not only reduce the cost
of the punching proper, but also save the cost of making templets and the
laying out of the material. They further give far superior work; as the
effect of the stretch of the material during punching on the accuracy of
the work is eliminated, if these multiple punches are properly constructed.
Their use, therefore, should be encouraged in every way. In order to do
this, it is necessary to:
(a) Keep all rivets in line longitudinally.
(b) Keep as many rivets in line transversely as possible and do not use
any more combinations of rivets transversely than necessary.
(c) Never have the longitudinal lines of rivets less than 2 1/4" apart, nor
the transverse lines less than 1 1/4".
Do not crimp stiffeners if it can be helped, especially do not crimp
stiffeners of short lengths, say up to about three feet. If stiffeners are
crimped 3/4" or more, the crimp is unsightly; and better and more sightly
work will be obtained by using a thin filler with a smaller crimp. Do not
call for fillers or splice plates to have a tight fit, as this is impracticable in
the shop. The stiffeners, of course, should have a close bearing.
Do not call for planing of the base, cap, sole, or masonry plates, as the
mills can roll the same closer than they can be planed.
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